Tweco XT-301 Torch Data for Distributor use w- Auto-Cut Instrukcja Użytkownika Pobierz pdf

Manual 0-4831 Rev. AE 8-1 TORCH DATA for AutoCut O

8. TORCH OPERATION

Torch Parts Selection

The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to

install for a selected application.

CAUTION

Do not interchange parts. Make sure all torch parts correspond with the

plasma and shield gases in use for the application.

Pre-Setting Power Supply Controls

Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual.

Refer to the cutting charts for the proper cutting parameters for the application.

Recommended Cutting Speeds

Cutting speed depends on material and thickness. The following factors may affect system performance:

• Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper

work cable connection; alloingy contents of material; cutting table capabilities & accuracy.

NOTE

This information represents realistic expectations using recommended

practices and well-maintained systems. Actual speeds may vary from

those shown in the charts depending on the alloy content of the selected

material. Voltage ratings may vary depending on the CNC, cutting table,

or height controller.

For complete cutting speed chart data refer to the following pages.

Consumables Notes

Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head.

Ensure that parts are seated together correctly.

Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred.

Replace the shield gas distributor regularly to ensure proper performance.

Operational Notes

Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's

built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and

'Test Pre-Flow' functions to help remove any remaining coolant from the lines.

Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the

preflow pressure too much may affect plasma starting reliability (misfiring).

Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor-

mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the

ability to transfer the arc to the plate and may cause damage to the tip.

Notes on Chart Measurements

Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).

Ball settings are at the center of the guage ball.

1 2 3 4 5 6 ... 53 54

Podsumowanie treści

Strona 1 - 8. TORCH OPERATION

Manual 0-4831 Rev. AE 8-1 TORCH DATA for AutoCut O28. TORCH OPERATIONTorch Parts SelectionThe application will determine which torch parts must be

Strona 2 - Underwater Cutting

TORCH DATA for AutoCut O28-10 Manual 0-4831 Rev. AE100AMild SteelO2 Plasma / Air Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (i

Strona 3

Manual 0-4831 Rev. AE 8-11 TORCH DATA for AutoCut O2100AStainless SteelAir Plasma / Air Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(

Strona 4 - 8-4 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-12 Manual 0-4831 Rev. AE100AStainless SteelH35 Plasma / N2 Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ip

Strona 5

Manual 0-4831 Rev. AE 8-13 TORCH DATA for AutoCut O2100AStainless SteelN2 Plasma / H2O Shield(ga) (in) inch psi Ball* psi Ball* psi Volts(in)±0.005

Strona 6

TORCH DATA for AutoCut O28-14 Manual 0-4831 Rev. AE100AAluminumAir Plasma / Air ShieldCartridge35-1020Shield Cup35-1016Shield Cap35-1027Shield Gas

Strona 7

Manual 0-4831 Rev. AE 8-15 TORCH DATA for AutoCut O2100AAluminumH35 Plasma / N2 Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in

Strona 8

TORCH DATA for AutoCut O28-16 Manual 0-4831 Rev. AE100AAluminumN2 Plasma / H2O ShieldCartridge35-1020Shield Cup35-1016Shield Cap35-1034Shield Gas D

Strona 9

Manual 0-4831 Rev. AE 8-17 TORCH DATA for AutoCut O2(ga) (in) inch (PSI) (Ball) (PSI)(Ball)(PSI) Volts(in)±0.005(ipm) (in) (sec) (in)3/8 0.375 1/2 0.

Strona 10 - Plasma / Air Shield

TORCH DATA for AutoCut O28-18 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 11 - Air Plasma / Air Shield

Manual 0-4831 Rev. AE 8-19 TORCH DATA for AutoCut O2Material Gases UsedConsumable Description100A 55AElectrode35-1071 35-1069Plasma Gas Distributor35

Strona 12 - H35 Plasma / N

TORCH DATA for AutoCut O28-2 Manual 0-4831 Rev. AEOhmic SensingOhmic sensing is not recommended with water shield. Water on the plate interferes ele

Strona 13 - Art # A-07297

TORCH DATA for AutoCut O28-20 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 14 - 8-14 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-21 TORCH DATA for AutoCut O2Insert "200 Amp" Tab.Discard this sheet.

Strona 15 - Art # A-07300

TORCH DATA for AutoCut O28-22 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 16 - O Shield

Manual 0-4831 Rev. AE 8-23 TORCH DATA for AutoCut O2200AMild SteelAir Plasma / Air Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm)

Strona 17 - Make Copies as Desired

TORCH DATA for AutoCut O28-24 Manual 0-4831 Rev. AE200AMild SteelO2 Plasma / Air Shield(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts(in)±0.005(i

Strona 18 - This Page Intentionally Blank

Manual 0-4831 Rev. AE 8-25 TORCH DATA for AutoCut O2200AStainless SteelAir Plasma / Air Shield35-101835-101935-128135-105735-108535-1020ShieldRetaine

Strona 19 - Auto-Cut-O2

TORCH DATA for AutoCut O28-26 Manual 0-4831 Rev. AE200AStainless SteelH35 Plasma / N2 Shield **(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts(in)

Strona 20 - 8-20 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-27 TORCH DATA for AutoCut O2(ga) (in) inch (PSI) (Ball) (PSI)(Ball)(PSI) Volts(in)±0.005(ipm) (in) (sec) (in)3/8 0.375 20 80

Strona 21 - Discard this sheet

TORCH DATA for AutoCut O28-28 Manual 0-4831 Rev. AE200AAluminumAir Plasma / Air Shield(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts(in)±0.005(ip

Strona 22 - 8-22 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-29 TORCH DATA for AutoCut O2200AAluminumH35 Plasma / N2 Shield **35-1273Shield Cup 35-1016Shield CapShield GasDistributorTi

Strona 23 - Art # A-07292

Manual 0-4831 Rev. AE 8-3 TORCH DATA for AutoCut O2Insert "Up To 100 Amp" Tab.Discard this sheet.

Strona 24

TORCH DATA for AutoCut O28-30 Manual 0-4831 Rev. AE(ga) (in) inch (PSI) (Ball) (PSI)(Ball)(PSI) Volts(in)±0.005(ipm) (in) (sec) (in)1/2 0.500 20 100

Strona 25 - Air Plasma / Air Shield

Manual 0-4831 Rev. AE 8-31 TORCH DATA for AutoCut O2(ga) (in) inch (PSI) (Ball) (PSI)(Ball)(PSI) Volts(in)±0.005(ipm) (in) (sec) (in)3/8 0.375 1/2 0.

Strona 26 - Shield **

TORCH DATA for AutoCut O28-32 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 27 - O Shield

Manual 0-4831 Rev. AE 8-33 TORCH DATA for AutoCut O2Material Gases UsedConsumable Description200A 100A 55AElectrode35-1085 Air/Air35-1071 35-106935-1

Strona 28

TORCH DATA for AutoCut O28-34 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 29

Manual 0-4831 Rev. AE 8-35 TORCH DATA for AutoCut O2Insert "300 Amp" Tab.Discard this sheet.

Strona 30

TORCH DATA for AutoCut O28-36 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 31

Manual 0-4831 Rev. AE 8-37 TORCH DATA for AutoCut O2(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)1/2 0.500 15 104 90 NA 4

Strona 32 - 8-32 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-38 Manual 0-4831 Rev. AE(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)3/8 0.375 20 120 100 NA 1

Strona 33

Manual 0-4831 Rev. AE 8-39 TORCH DATA for AutoCut O2(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)3/8 0.375 20 120 100 8 5

Strona 34 - 8-34 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-4 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 35

TORCH DATA for AutoCut O28-40 Manual 0-4831 Rev. AE(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)1/4 0.250 20 120 100 NA 1

Strona 36 - 8-36 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-41 TORCH DATA for AutoCut O2(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)1/2 0.500 20 120 100 8 5

Strona 37 - Plasma / Air Shield

TORCH DATA for AutoCut O28-42 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 38 - H35 Plasma / N

Manual 0-4831 Rev. AE 8-43 TORCH DATA for AutoCut O2(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in) (sec) (in)1/2 5/8 3/47/811 1/41 1/

Strona 39

TORCH DATA for AutoCut O28-44 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 40

Manual 0-4831 Rev. AE 8-45 TORCH DATA for AutoCut O2Material Gases UsedConsumable Description300A 200A 100A 55APlasma Gas Distributor35-1044 Air/Air

Strona 41 - Aluminium

TORCH DATA for AutoCut O28-46 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 42 - 8-42 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-47 TORCH DATA for AutoCut O2Insert "Torch Appendix" TabDiscard this sheet.

Strona 43

TORCH DATA for AutoCut O28-48 Manual 0-4831 Rev. AEThis Page Intentionally Blank

Strona 44 - 8-44 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AD 8-49 TORCH DATA for AutoCut O2O-Ring, Cat. No. 8-0544Inner O-Ring (Cat. No. 8-0545) Location (Under Locking Ring)O-Ring, Cat. N

Strona 45 - Auto-Cut-300-O2

Manual 0-4831 Rev. AE 8-5 TORCH DATA for AutoCut O255AMild SteelAir Plasma / Air ShieldTip35-1272Electrode35-1025Shield Cap35-105135-106935-1020Shi

Strona 46 - 8-46 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-50 Manual 0-4831 Rev. AECartridge Assembly (35-1022) Consumables2x-100535-100735-102335-1022Art # A-09242Shield CupBafﬂeCa

Strona 47

Manual 0-4831 Rev. AE 8-51 TORCH DATA for AutoCut O2End CapCoolant Supply,Coolant Return,and Pilot LeadsLeads CoverTo Torch ValveArt # A-06981To Remo

Strona 48 - 8-48 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-52 Manual 0-4831 Rev. AEO-Ring Selection for Torch Consumable PartsArt # A-07248_AB35-103435-105135-106035-106935-1078O-Ri

Strona 49 - TORCH REPLACEMENT PARTS

Manual 0-4831 Rev. AD 8-53 TORCH DATA for AutoCut O2PATENT INFORMATIONXTTM-301 Plasma Cutting Torch PatentsThe following parts are covered under U.S.

Strona 50 - 8-50 Manual 0-4831 Rev. AE

TORCH DATA for AutoCut O28-54 Manual 0-4831 Rev. ADXTTM-301 Plasma Cutting Torch PatentsThe following parts are covered under U.S. and Foreign Patent

Strona 51 - Art # A-06981

TORCH DATA for AutoCut O28-6 Manual 0-4831 Rev. AE55AMild SteelO2 Plasma / Air Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in)

Strona 52 - 8-52 Manual 0-4831 Rev. AE

Manual 0-4831 Rev. AE 8-7 TORCH DATA for AutoCut O255AStainless SteelAir Plasma / Air ShieldTip35-1272ElectrodeShield Cap35-103435-106035-107835-10

Strona 53 - PATENT INFORMATION

TORCH DATA for AutoCut O28-8 Manual 0-4831 Rev. AE55AAluminumAir Plasma / Air Shield(ga) (in) inch psi Ball psi Ball psi Volts(in)±0.005(ipm) (in)

Strona 54

Manual 0-4831 Rev. AE 8-9 TORCH DATA for AutoCut O2100AMild SteelAir Plasma / Air ShieldCartridge35-1020Shield Cup35-1016Shield Cap35-1027Shield Ga

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